Custom Corrugated Mailer Box

A Custom Corrugated Mailer Box is a durable, lightweight shipping solution designed to protect products during transit while allowing for branding and customization. These boxes are made from corrugated cardboard, which consists of fluted material sandwiched between linerboards for strength and cushioning.


Customization Options:

  • Printing: Full-color CMYK, spot colors, or simple logo printing.

  • Finishes: Gloss/matte lamination, UV coating, embossing, or foil stamping.

  • Design: Custom sizes, shapes, and structural designs (e.g., auto-bottom, tuck-top, or tear-perforated openings).

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Key Features:

  1. Material:

    • Made from single-wall (B or C flute) or double-wall (BC flute) corrugated cardboard for varying strength needs.

    • Eco-friendly, recyclable, and biodegradable options available.

  2. Customization Options:

    • Printing: Full-color CMYK, spot colors, or simple logo printing.

    • Finishes: Gloss/matte lamination, UV coating, embossing, or foil stamping.

    • Design: Custom sizes, shapes, and structural designs (e.g., auto-bottom, tuck-top, or tear-perforated openings).

  3. Benefits:

    • Protection: Corrugation provides shock absorption.

    • Lightweight: Reduces shipping costs.

    • Branding: Enhances unboxing experience with branded prints.

    • Versatility: Suitable for e-commerce, subscription boxes, retail packaging, and more.

  4. Common Uses:

    • Shipping electronics, apparel, cosmetics, books, and food items.

    • Subscription boxes and promotional mailers.

Ordering Considerations:

  • MOQ (Minimum Order Quantity): Typically 100–500 units.

  • Lead Time: 7–15 days (varies by complexity).

  • File Requirements: Print-ready artwork (PDF/AI/PSD) with bleed and safe zones.

Would you like help with design recommendations or supplier options?