3D Foil Stamping
3D foil stamping combines metallic foiling with dimensional embossing technology to create striking three-dimensional effects. This advanced process achieves both foil application and embossing in a single production step.
3D foil stamping is an advanced hybrid finishing process that combines metallic foil application with high-precision embossing/debossing in a single operation. It creates dramatic tactile and visual effects with dimensional depth, elevating packaging to ultra-premium status.
Key Features
✔ True Depth Effects – Up to 1.5mm relief height for museum-quality textures
✔ Dual Finishing – Simultaneous foil transfer + 3D shaping
✔ Brand Authority – Used by luxury sectors for unboxing experiences
✔ Anti-Counterfeiting – Complex tooling deters replication
Technical Process
Die System
Multi-Level Brass Dies: CNC-machined with:
Foil-transfer surface (upper)
Embossing cavity (lower)
Tolerances: ±0.03mm registration
Foil Options
Metallics (gold/silver/copper)
Pigmented (matte black/white)
Special Effects (holographic, brushed metal)
Stamping Parameters
Temperature: 140–170°C (higher than flat foil)
Pressure: 50–80 kg/cm² (depth-dependent)
Dwell Time: 2–4 seconds
Substrate Requirements
Ideal Materials:
Heavy paperboard (≥350gsm)
Leather/leatherette
Certain plastics (PET/acrylic)
Avoid: Thin/elastic stocks
Applications in Luxury Packaging
| Industry | Use Case | Example |
|---|---|---|
| Spirits | Collector's edition box panels | Louis XIII cognac "The Origin" wooden case |
| Jewelry | Velvet tray liners | Cartier ring box medallions |
| Automotive | Branded gift sets | Rolls-Royce key presentation boxes |
| Electronics | Premium device sleeves | Bang & Olufsen headphone cases |
Comparison: 3D vs. Standard Foil Stamping
| Factor | 3D Foil Stamping | Standard Foil Stamping |
|---|---|---|
| Dimensionality | Tactile depth (0.3–1.5mm) | Flat surface only |
| Production Speed | 30–50% slower | Faster |
| Tooling Cost | 3–8× higher | Lower |
| Effect | Sculptural luxury | Decorative enhancement |